High Speed Pick And Place Machine Glass Bottle Crater With Air
Inflation Gripper 20000 BPH
Packer is fully automatic packaging equipment which is used to put
the container evenly into the plastic case or carton in a certain
arrangement. It can meet a variety of different container sizes,
including PET bottles, glass bottles, round bottles, oval bottles,
square bottles, cans, and other bottles, and extensively used in
packaging production line of beer, beverage and foodstuff industry.
Packer Technology ZXD60
Dimensions of machine(mm)
Dimensions of case(mm)
1. Modular design brings highly flexibility;
2. Independent motor drive,gripping and crating accurately;
3. Easy to maintenance,fast to change-over;
4. Low rate of bottle falling;
5. Low cost of maintenance.
2. Technical character:
2.1.2 packing type:
2.1.3 Bottle type:glass bottle
(1)diameter of bottle : Ø50~85mm(different pick heads need
according to different bottle)
(2)height of bottle : H230~330mm
2.1.4 Carton dimension
(1)L300~363mm (2)W210~242mm (3)H210~289mm
3. Other characters:
3.1 machine: 3992 mm(L)X2070mm(W)X2776mm(H)
3.2 power: 5.5KW
3.3 power supply: 220/380V
3.4 compressed air (a)pressure:0.6~0.8MPa (b)consumption:150NL/min
3.6 equipment noise:≤85db
3.7 grass bottle wastage:≤0.2%
4. Structural features
4.1 The bottle gripper device driven by two motors, one motor at
the direction of up and down, another motor at the direction of
front and rear drive stably, eliminating the precise disadvantage
of four-link decrater, making the bottle grippers device no
vibration while decrating, precise positioning.
4.2 There is clump weight inside the arm swinging, balancing the
weight of bottle gripper, reduce the power of lifting motor.
4.3 All motors are SEW brand.
4.4 Camozzi pneumatic components.
4.5 Bottle vibrating device driven by cylinder, making bottles
group by force, reducing the rate of bottle falling.
4.6 Case guiding frame positioned by cylinder, gear and pinion
synchronization, to ensure bottle guiding frame stably and
4.7 Bottle gripper driven by cylinder, position limiting plate for
position limitation, making the gripper grasping and releasing
bottle more accurate. There is bottle gripper protection mirror
reflection sensor on the beam of bottle gripper device, when it’s
abnormal for bottle grasping and bottle releasing, mirror
reflection sensor detects the abnormality, the machine will stop
then to protect the bottle grippers.
5. Equipment structure
5.1 Bottle divide device
5.2 Gripper component
5.3 Adjusting device
5.4 Rocker and lifting device
5.5 Bottle settle device
5.6 Bottle conveyor component
5.7 Main frame
5.8 Carton conveyor component
5.9 Bottle guide frame component
5.10 Rapid put into carton component
6. Operating principle:
The bottles after packing are sent to bottle in-feed conveyor.
First, all the bottles are taken to disparting clapboard by shaking
system. The stopping pole let the bottles stand in line, when
inspection check the quantity of the bottle is enough, the conveyor
stops sending bottles. Meanwhile, the lifting of gripper goes down,
and puffs after gripping the bottles. Then, the stopper pole goes
back, and the gripper goes to the highest place. The bottle in-feed
starts when the stopper pole goes forward. Meanwhile, the shaking
arms go forward, and send the bottles above the conveyor, then the
lifting of the gripper goes up, the shaking arm goes back, and the
leading frame goes up, then the finished cartons are sent out. The
next crater begins after the unfinished cartons are sent to the
6.1 .Carton infeed system:
The independent motor let the carton conveyor in-feed the carton,
and leave the empty carton stay at the preparation station by
stopper. The carton will be sent out quickly after cartoner.
6.2 bottle infeed system:.
Adopt independent infeed bottle motor, which send the bottle to the
gripper station, and let the bottle in order by making the space
6.3 The grippers make use of the adsorb ability of compressed air
to grip the bottle tightly.
6.4 The gripping system brings the shaking arms ahead by 2
synchronous machine.2 more synchronous machines drive the lifting
system down to the gripping station. Meanwhile, the independent
guiding motor or cylinder will bring the guide frame down to the
empty carton station, and the bottle come into the carton by guide
frame after orient the empty carton. The gripper deflates, and goes
back with the shaking arms and lifting station after put down the
bottles. Meanwhile, the guide frame goes up, and let the bottles in
carton in order.
6.5 inspection system:
There is photoelectric inspection along the bottle in-feed process.
The machine will stop when lack or broken bottle is inspected. The
guide inspection system makes the inspection of carton orientation
protecting the carton from broken. The carton in-feed, carton guide
and other part’s inspection form a series of inspection system, and
have a strict inspection system to whole parts.
7. Basic configuration:
7.1 PLC: SIEMENS
7.2 Touch screen: SIEMENS
7.3 Frequency converter: Danfoss
7.4 Motor: SEW
7.5 Pneumatic: FESTO
7.6 Photoelectricity sensor: SICK
Detailed machine pictures: