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Multi Layer Surgical Face Particulate Mask Making Machine

Categories Particulate Mask Making Machine
Brand Name: Sunye
Model Number: ZPFM95
Certification: CE
Place of Origin: China
MOQ: 1
Price: 110000-120000$
Payment Terms: T/T, L/C
Delivery Time: 10-15 working days
Packaging Details: Wooden box
Qualification rate: 98-99%
Automatic Grade: Fully Automatic
Outer diameter of welding wheel: 83
Equipment utilization rate: ≥98%
Safety: Alarm Function
Structural features: Easy Adjustment
Film Width:: Max: 350mm
Mask-making Length:: 120-280mm
  • Product Details
  • Company Profile

Multi Layer Surgical Face Particulate Mask Making Machine

The Face Mask Machine is a fully automatic mask machine, one body machine drives two ear band machines. After the main body machine outputs the mask body, the mask body sheet is conveyed to the turning mechanism by the conveyor belt structure, and the mask plate is flipped to the conveyor belt connected to the ear tape machine through the turning mechanism, and then the mask piece is conveyed to the ear tape machine through the conveyor belt. On the front of the first mask plate, finally, the mask sheet is placed into the mask plate of the ear band machine by pressing down by the air cylinder. The ear band machine then completes the welding of the ear band of the mask, edging, etc. to complete an ear band mask. Production of products
  1. Computer program control, high output, good stability and low failure rate.
  2. photoelectric detection of raw materials to avoid errors and reduce waste.
  3. It can produce one to four layers of mask body.
  4. The machine has the function of total count and batch count. The number of batch count can be set arbitrarily.
  5. Replacing the mold can produce masks of different sizes and styles.
  6. the whole machine adopts aluminum alloy structure, beautiful and sturdy.

Parameters:

  • Type: ZPFM95
  • Size: (9M*1.4M*2M)(L*B*H)
  • Cycle: 30~45 Pcs/min
  • Failure rate: 10min≤8h
  • Power: 380V±10% 50Hz
  • Air supply: 0.6Mpa-0.8Mpa
  • Motor model and parameters

Working conditions

  • Installation site: indoor flat ground;
  • Ambient temperature: 5 ℃ ~ 35 ℃;
  • Relative humidity: < 85% (no condensation)
  • Altitude: < 2000m
  • The working environment shall be free of combustible and corrosive gases, and the air cleanliness shall not be less than 300000;
  • Power supply voltage: 380V ± 10% 50Hz
  • Air source: 0.45mpa-0.65mpa

Common faults and Solutions

ItemParts AssyProblem and faultSolutions
1Fabric unwinding deviceThe discharge shaft makes a buzzing sound and keeps turning

Check whether the displacement sensor steel sheet behind the swing bar is loose, lift the front swing bar, adjust the steel sheet to the sensor sensing position and lock the screw; check whether the cloth is loose and whether the motor is idling,

move the cloth position to the position in the butt welding wheel, and lock
the shaft head.

2Fabric unwinding deviceToo much or too little cloth tensionThe tension of the cloth is equal to the weight of the swing bar. Move the tension spring on the counterweight bar to a distance, so that the tension of the tension spring becomes larger and the gravity of the swing bar becomes smaller, so the tension is smaller. The relative position tension can be adjusted by adjusting the angle of the sensing metal sheet of the
displacement sensor.
3Fabric
unwinding device
Adjustment of cloth positionFirst adjust the position of the positioning horn with the welding wheel as the center, and then adjust the cloth on the discharge shaft with the positioning horn as the center. The cloth should
be smooth through the positioning horn.
4Nose Wire Installation deviceLength adjustment of nose lineLoosen the screw on the fixed block of the feeding cylinder to move for a certain distance, then loosen the fastening nut at the end of the feeding cylinder, turn the adjusting nut to adjust. The adjusted distance should be the same as the moving distance of the fixed clamp of the feeding cylinder. The adjusted distance is the extended distance of the nose line;
After the distance adjustment, the fixed screw under the nose line cutter should be loosened to move the nose line cutter so that the center of the cut nose line is in the center of the rotating finger clamp; if the center of the nose line is not in the middle of the rotating finger clamp, the fused nose line will shift on both
sides in turn.
5Nose Wire Installation deviceCan't cut off the nose lineThe main problem with rhinotomy is
1. Is the air pressure sufficient,
2. Whether the cutting edge is damaged
3. Whether the installation position of cutter is correct.
6Nose Wire Installation deviceSpecification of replacement nose lineTo change the specification of the nose line, it is necessary to change the fixing clip, feeding clip and finger clip, so that the
width of the clip is the same as that of the nose line.
7Nose Wire Installation deviceRotary clamp position adjustmentAdjust the rotation angle of the rotating clamp. First, turn the rotating clamp to the nose line position, and then release the upper sensing disc to align the gap position of the disc with the
sensor and fix it.
8Fusing devicePosition adjustment of welding wheel relative to nose lineFirst adjust the position of the adjusting wheel to the center, and then check whether the position of the cloth fusion and the nose line is correct. If the position difference is too much, it is necessary to lift the welding wheel to make the gear on the welding wheel separate from the height of the main driving wheel gear below. Turn the welding wheel to check the welding position; if the position is still a little poor, turn the handwheel
of the regulating wheel to adjust to the exact position.
9Fusing deviceInsufficient fusing fastnessAdjust the two limit screws to the same height so that the welding wheel is completely pressed on the ultrasonic mold. During the ultrasonic pressing process, it cannot be pressed to the bottom at one time. Try to press slowly to avoid damage to the ultrasonic mold and the fusing wheel;
Check whether the ultrasonic wave is normal.
10Fusing devicePosition adjustment of cutter wheel relative to welding wheel1. The cutting position and welding position are not right before and after. If there is too much difference between the positions, it is necessary to lift the cutter wheel to make the gear on the cutter wheel separate from the height of the main driving gear below. Turn the cutter wheel to check the cutting position; if the position is a little bit worse, turn the handwheel of the adjusting wheel to adjust to the exact position; if the cutting position is not right, loosen the fixed screw under the cutter wheel group, and move the position of the whole cutter wheel group.
2. When the cutter wheel is depressed, observe the pressure sensor gauge connected with the cutter wheel. The number of each row of the pressure gauge represents the pressure of the left and right ends of the cutter wheel. After being depressed,
the pressure at both ends should be adjusted to a similar value.
11Fusing deviceCutter cannot be cut offCheck whether the cloth moves to the cutter limit position;
Check whether the pressure of the cutter is enough.
12Ear loop feedingLength adjustment of ear loop1. Loosen the screw of the rotating disk, move the protective disk at both ends of the rotating disk, and loosen the screw of the return clamp on the protective disk to move the same
distance.
2. The moving distance of the two protection plates shall be the
same, and the moving distance of the return clip shall be the same as that of the protection plate to avoid collision
13Ear loop feedingAdjustment of the fastness of the ear belt line1. For the first adjustment, the height of the ultrasonic mold shall be adjusted to the same as that of the electric board.
2. Loosen the screw
3, and then adjust the screw
4 to adjust the whole ultrasonic part up and down. For the left and right adjustment, loosen the screw
5. After the left and right movement, lock the screw 6. After the ultrasonic mold is adjusted to the correct position, adjust the height of the ear belt spot welding head down, and loosen the nut
7. Turn the adjusting nut
8 of the cylinder to adjust the pressing height of the welding head, loosen the screw
9, move the position and fix the left and right positions of the welding head.
Both ends of ultrasonic mold must be parallel
14Ear loop feedingRotation disc angle adjustmentThe angle adjustment of the rotating disk is mainly the induction disk. First, put the angle position of the rotating disk to the position where the ear belt line is just fused to the reference melting point on the cloth. Loosen the screw and turn the induction disk to adjust so that the gap position is aligned
with the sensor, subject to the light of the sensor.
15Ear loop feedingAdjustment of opening clamp
and closing clamp
The birdie clamp is mainly used to adjust the connecting shaft of the cylinder, loosen the nut, rotate the connecting shaft up
and down to adjust and fix the nut.
16Ear loop feedingBird clip and its faultThe birdie clamp is mainly used to adjust the connecting shaft of the cylinder, loosen the nut, rotate the connecting shaft up and down to adjust and fix the nut.
The most frequent failure is the bird clip wear, steel ball wear, spring steel plate fatigue, which leads to bird clip not close or no elasticity;
In this case, the bird clamp and steel ball need to be replaced,
and the spring steel sheet can be installed reversely. If it is seriously damaged, it needs to be replaced.
17Ear loop feedingAdjustment of scissors position1. Loosen the screws to move the scissors and fix them.
2. After the scissors are moved, it is necessary to ensure that they do not collide with the rotating plate and the spot welding head of the ear belt, and that the cutting position of the scissors
is the first 10 mm of the scissors mouth. If there are too many, it will lead to problems such as uneven cutting of the ear belt,
incorrect position of the welding mask, continuous cutting, etc.
18Ear loop feedingAdjustment of spot welding positionThe front and rear position adjustment can be realized by adjusting the rotating plate under the ear belt spot welding part. The left and right position adjustment needs to loosen the upper fixing screws 8 of the spot welding part and adjust the spot welding mechanism left and right until the proper position is reached, and then tighten the screws;
If it is necessary to adjust the spot welding distance of the ear belt, the ear belt welding head shall be remade according to the
required distance
19Ear loop feedingSpecification replacement and adjustmentThe position of scissors shall be readjusted when replacing scissors. When replacing the rotating disc, the length of the ear belt needs to be adjusted. When repairing or replacing the cutter wheel and welding wheel, pay attention to whether the cutter position and welding position are misplaced. Always use the same specification when replacing parts to avoid accidents or
damage to the machine.
20Mask folding deviceTriangle installation position adjustment1. First loosen the screw under the triangle plate, and center the left and right positions of the triangle plate with the pulling wheel; then loosen the triangle plate screw, adjust the angle, and make the height of the triangle plate the same as that of the ultrasonic welding and the cutting position of the forming cutter
2. If the position cannot be adjusted correctly, the ultrasonic
welding position and the forming cutter cannot be adjusted
21Mask folding deviceCenter adjustment of clothIf the cloth is not symmetrical after the triangle plate is folded in half, the adjusting hand wheel can be turned to make the left and right height of the pressing roller unequal to adjust the left and
right offset of the cloth to the symmetrical position.
22Finished
welding device
Incorrect forming position of maskTurn on the manual operation on the touch screen, press the left
or right movement to adjust according to the actual offset distance until the molding position is correct
23Finished welding deviceWeak fusion1. First, check whether the ultrasonic wave is generated. In the case of normal wave generation, properly adjust the spacing between the two molds
2. Pay attention that the spacing should not be too small to
avoid damaging the mold
24Finished cutting deviceCutter position
and fusion position are misplaced
When the offset is small, turn the adjusting hand wheel properly to align the cutter position with the welding position. When the offset is large, loosen the hand wheel on the edge of the formed cutter wheel, turn the cutter wheel to adjust to a proper position, and then tighten the hand wheel. Finally, adjust the sensing disk
back to the original position.
25Finished cutting deviceFunction and
adjustment of cutter induction disk
The cutter induction disc controls the material pulling and transportation stop, and controls the origin of the cutter wheel. Coordinate nose line welding and ear band welding. It can be used to adjust the position of nose line by adjusting the sensing
disc
26DischargingThe product can not be discharged in time and is stuck in the cutter wheel position1. First, check whether the discharge part is blocked by foreign matters, and then check whether the tightness of the discharge belt is appropriate and properly adjusted. Clear the blocked products at the cutter wheel before starting again
2. Do not take it out directly by hand. Be careful not to hurt
your hand with the knife wheel

FAQ


Q1: What is the guarantee of the machine?
A1: The guarantee period of our machine is 12 months after the machine is installed well in buyer's factory;


Q2: What package do you use for the machine?
A2: Painted the machine with anti-corrosion oil, and then covered with plastic film, and then packed into wooden case or fixed onto wooden pallet as per clients' requirements, or shall be loaded into container with film packing. After fixed all machines, we will use drying agent to keep container inside dry.


Q3: Do you have instruction manual to guide us if i buy the machine?
A3: Yes, we supply detailed user manual for your reference. PLS read it carefully for guide. If there is still problem which could not be solved, PLS contact us, we are ready to help you anytime.




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